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Cotton | Cotton Cultivation | How to Grow Cotton Plants

Cotton Plantation
Cotton is a soft, fluffy staple fiber that grows in a boll, or protective capsule, around the seeds of cotton plants of the genus Gossypium. The plant is a shrub native to tropical and subtropical regions around the world, including the Americas, Africa, India, and Pakistan. The fiber most often is spun into yarn or thread and used to make a soft, breathable textile, which is the most widely used natural-fiber cloth in clothing today. The English name derives from the Arabic (al) qutn قُطْن , which began to be used circa 1400. The botanical purpose of cotton fiber is to aid in seed dispersal.

History of Cotton

According to the Foods and Nutrition Encyclopedia, the earliest cultivation of cotton in the Americas occurred in Mexico, some 8,000 years ago. The indigenous species was Gossypium hirsutum, which is today the most widely planted species of cotton in the world, constituting about 89.9% of production worldwide. The greatest diversity of wild cotton species is found in Mexico, followed by Australia and Africa.

Cotton was first cultivated in the Old World 7,000 years ago (5th–4th millennia BC), by the inhabitants of the Indus Valley Civilization, which covered a huge swath of the northwestern part of the South Asia, comprising today parts of eastern Pakistan and northwestern India. The Indus cotton industry was well developed and some methods used in cotton spinning and fabrication continued to be used until the modern industrialization of India. Well before the Common Era, the use of cotton textiles had spread from India to the Mediterranean and beyond.

Greeks and the Arabs were not familiar with cotton until the Wars of Alexander the Great, as his contemporary Megasthenes told Seleucus I Nicator of "there being trees on which wool grows" in "Indica".

According to The Columbia Encyclopedia, Sixth Edition:

Cotton has been spun, woven, and dyed since prehistoric times. It clothed the people of ancient Pakistan, India, Egypt, and China. Hundreds of years before the Christian era, cotton textiles were woven in India with matchless skill, and their use spread to the Mediterranean countries.

In Iran (Persia), the history of cotton dates back to the Achaemenid era (5th century BC); however, there are few sources about the planting of cotton in pre-Islamic Iran. The planting of cotton was common in Merv, Ray and Pars of Iran. In the poems of Persian poets, especially Ferdowsi's Shahname, there are references to cotton ("panbe" in Persian). Marco Polo (13th century) refers to the major products of Persia, including cotton. John Chardin, a French traveler of 17th century, who had visited the Safavid Persia, has approved the vast cotton farms of Persia.

In Peru, cultivation of the indigenous cotton species Gossypium barbadense was the backbone of the development of coastal cultures, such as the Norte Chico, Moche and Nazca. Cotton was grown upriver, made into nets and traded with fishing villages along the coast for large supplies of fish. The Spanish who came to Mexico and Peru in the early 16th century found the people growing cotton and wearing clothing made of it.

During the late medieval period, cotton became known as an imported fiber in northern Europe, without any knowledge of how it was derived, other than that it was a plant; noting its similarities to wool, people in the region could only imagine that cotton must be produced by plant-borne sheep. John Mandeville, writing in 1350, stated as fact the now-preposterous belief: "There grew there [India] a wonderful tree which bore tiny lambs on the endes of its branches. These branches were so pliable that they bent down to allow the lambs to feed when they are hungrie [sic]." (See Vegetable Lamb of Tartary.) This aspect is retained in the name for cotton in many European languages, such as German Baumwolle, which translates as "tree wool" (Baum means "tree"; Wolle means "wool"). By the end of the 16th century, cotton was cultivated throughout the warmer regions in Asia and the Americas.

India's cotton-processing sector gradually declined during British expansion in India and the establishment of colonial rule during the late 18th and early 19th centuries. This was largely due to aggressive colonialist mercantile policies of the British East India Company, which made cotton processing and manufacturing workshops in India uncompetitive. Indian markets were increasingly forced to supply only raw cotton and were forced, by British-imposed law, to purchase manufactured textiles from Britain.

Cultivation

Successful cultivation of cotton requires a long frost-free period, plenty of sunshine, and a moderate rainfall, usually from 600 to 1200 mm (24 to 48 inches). Soils usually need to be fairly heavy, although the level of nutrients does not need to be exceptional. In general, these conditions are met within the seasonally dry tropics and subtropics in the Northern and Southern hemispheres, but a large proportion of the cotton grown today is cultivated in areas with less rainfall that obtain the water from irrigation. Production of the crop for a given year usually starts soon after harvesting the preceding autumn. Planting time in spring in the Northern hemisphere varies from the beginning of February to the beginning of June. The area of the United States known as the South Plains is the largest contiguous cotton-growing region in the world. While dryland (non-irrigated) cotton is successfully grown in this region, consistent yields are only produced with heavy reliance on irrigation water drawn from the Ogallala Aquifer. Since cotton is somewhat salt and drought tolerant, this makes it an attractive crop for arid and semiarid regions. As water resources get tighter around the world, economies that rely on it face difficulties and conflict, as well as potential environmental problems. For example, improper cropping and irrigation practices have led to desertification in areas of Uzbekistan, where cotton is a major export. In the days of the Soviet Union, the Aral Sea was tapped for agricultural irrigation, largely of cotton, and now salination is widespread.

Cotton can also be cultivated to have colors other than the yellowish off-white typical of modern commercial cotton fibers. Naturally colored cotton can come in red, green, and several shades of brown.

Genetic modification

Genetically modified (GM) cotton was developed to reduce the heavy reliance on pesticides. The bacterium Bacillus thuringiensis (Bt) naturally produces a chemical harmful only to a small fraction of insects, most notably the larvae of moths and butterflies, beetles, and flies, and harmless to other forms of life. The gene coding for Bt toxin has been inserted into cotton, causing cotton to produce this natural insecticide in its tissues. In many regions, the main pests in commercial cotton are lepidopteran larvae, which are killed by the Bt protein in the transgenic cotton they eat. This eliminates the need to use large amounts of broad-spectrum insecticides to kill lepidopteran pests (some of which have developed pyrethroid resistance). This spares natural insect predators in the farm ecology and further contributes to noninsecticide pest management.

Bt cotton is ineffective against many cotton pests, however, such as plant bugs, stink bugs, and aphids; depending on circumstances it may still be desirable to use insecticides against these. A 2006 study done by Cornell researchers, the Center for Chinese Agricultural Policy and the Chinese Academy of Science on Bt cotton farming in China found that after seven years these secondary pests that were normally controlled by pesticide had increased, necessitating the use of pesticides at similar levels to non-Bt cotton and causing less profit for farmers because of the extra expense of GM seeds. However a more recent 2009 study by the Chinese Academy of Sciences, Stanford University and Rutgers University refutes this. They concluded that the GM cotton effectively controlled bollworm. The secondary pests were mostly miridae (plant bugs) whose increase was related to local temperature and rainfall and only continued to increase in half the villages studied. Moreover, the increase in insecticide use for the control of these secondary insects was far smaller than the reduction in total insecticide use due to Bt cotton adoption. The International Service for the Acquisition of Agri-biotech Applications (ISAAA) said that, worldwide, GM cotton was planted on an area of 16 million hectares in 2009. This was 49% of the worldwide total area planted in cotton. The U.S. cotton crop was 93% GM in 2010 and the Chinese cotton crop was 68% GM in 2009.

The initial introduction of GM cotton proved to be a huge success in Australia - the yields were equivalent to the no transgenic varieties and the crop used much less pesticide to produce (85% reduction). The subsequent introduction of a second variety of GM cotton led to increases in GM cotton production until 95% of the Australian cotton crop was GM in 2009.

Cotton has also been genetically modified for resistance to glyphosate (marketed as Roundup in North America), an inexpensive and highly effective, but broad-spectrum herbicide. Originally, it was only possible to achieve glyphosate resistance when the plant was young, but with the development of Roundup Ready Flex, it is possible to achieve glyphosate resistance much later in the growing season.

GM cotton acreage in India continues to grow at a rapid rate, increasing from 50,000 hectares in 2002 to 8.4 million hectares in 2009. The total cotton area in India was 9.6 million hectares (the largest in the world or, about 35% of world cotton area), so GM cotton was grown on 87% of the cotton area in 2009. This makes India the country with the largest area of GM cotton in the world, surpassing China (3.7 million hectares in 2009). The major reasons for this increase is a combination of increased farm income ($225/ha) and a reduction in pesticide use to control the cotton bollworm.

Cotton has gossypol, a toxin that makes it inedible. However, scientists have silenced the gene that produces the toxin, making it a potential food crop.

Organic production

Organic cotton is generally understood as cotton, from plants not genetically modified, that is certified to be grown without the use of any synthetic agricultural chemicals, such as fertilizers or pesticides. Its production also promotes and enhances biodiversity and biological cycles. United States cotton plantations are required to enforce the National Organic Program (NOP). This institution determines the allowed practices for pest control, growing, fertilizing, and handling of organic crops. As of 2007, 265,517 bales of organic cotton were produced in 24 countries, and worldwide production was growing at a rate of more than 50% per year.

Pests and weeds

The cotton industry relies heavily on chemicals, such as herbicides, fertilizers and insecticides, although a very small number of farmers are moving toward an organic model of production, and organic cotton products are now available for purchase at limited locations. These are popular for baby clothes and diapers. Under most definitions, organic products do not use genetic engineering.

Historically, in North America, one of the most economically destructive pests in cotton production has been the boll weevil. Due to the US Department of Agriculture's highly successful Boll Weevil Eradication Program (BWEP), this pest has been eliminated from cotton in most of the United States. This program, along with the introduction of genetically engineered Bt cotton (which contains a bacterial gene that codes for a plant-produced protein that is toxic to a number of pests such as cotton bollworm and pink bollworm), has allowed a reduction in the use of synthetic insecticides.

Other significant global pests of cotton include the pink bollworm, Pectinophora gossypiella; the chili thrips, Scirtothrips dorsalis; the cotton seed bug, Oxycarenus hyalinipennis; the tarnish plant bug, Lygus lineolaris; and the fall armyworm, Spodoptera frugiperda.

Harvesting

Most cotton in the United States, Europe, and Australia is harvested mechanically, either by a cotton picker, a machine that removes the cotton from the boll without damaging the cotton plant, or by a cotton stripper, which strips the entire boll off the plant. Cotton strippers are used in regions where it is too windy to grow picker varieties of cotton, and usually after application of a chemical defoliant or the natural defoliation that occurs after a freeze. Cotton is a perennial crop in the tropics, and without defoliation or freezing, the plant will continue to grow.

Competition from synthetic fibers

The era of manufactured fibers began with the development of rayon in France in the 1890s. Rayon is derived from a natural cellulose and cannot be considered synthetic, but requires extensive processing in a manufacturing process, and led the less expensive replacement of more naturally derived materials. A succession of new synthetic fibers were introduced by the chemicals industry in the following decades. Acetate in fiber form was developed in 1924. Nylon, the first fiber synthesized entirely from petrochemicals, was introduced as a sewing thread by DuPont in 1936, followed by DuPont's acrylic in 1944. Some garments were created from fabrics based on these fibers, such as women's hosiery from nylon, but it was not until the introduction of polyester into the fiber marketplace in the early 1950s that the market for cotton came under threat. The rapid uptake of polyester garments in the 1960s caused economic hardship in cotton-exporting economies, especially in Central American countries, such as Nicaragua, where cotton production had boomed tenfold between 1950 and 1965 with the advent of cheap chemical pesticides. Cotton production recovered in the 1970s, but crashed to pre-1960 levels in the early 1990s.

Beginning as a self-help program in the mid-1960s, the Cotton Research and Promotion Program (CRPP) was organized by U.S. cotton producers in response to cotton's steady decline in market share. At that time, producers voted to set up a per-bale assessment system to fund the program, with built-in safeguards to protect their investments. With the passage of the Cotton Research and Promotion Act of 1966, the program joined forces and began battling synthetic competitors and re-establishing markets for cotton. Today, the success of this program has made cotton the best-selling fiber in the U.S. and one of the best-selling fibers in the world.

Administered by the Cotton Board and conducted by Cotton Incorporated, the CRPP works to greatly increase the demand for and profitability of cotton through various research and promotion activities. It is funded by U.S. cotton producers and importers.

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